wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 1 of 7 features ? 0.86 x 0.44 x 0.36 sip package ? input under voltage protection ? high efficiency up to 86% ? 2:1 wide input voltage ranges ? 6 watts maximum output power ? remote on/off control ? 1600vdc i/o isolation (optional 3000vdc isolation) ? continuous short circuit protection ? plastic (standard) & metal (suffix m) case types available ? ce mark meets 2006/95/ec, 93/68/eec, & 2004/108/ec ? ul60950-1, en60950-1, & iec60950-1 safety approvals ? compliant to rohs eu directive 2011/65/eu description plastic case (standard) size: 0.86 x 0.44 x 0.36 inches metal case (suffix m) size: 0.86 x 0.44 x 0.36 inches the DCPDL06 series of dc/dc power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch sip package. this series has single and dual output models with 2:1 wide input voltage ranges of 4.5-9vdc, 9-18vdc, 18-36vdc, and 36-75vdc. some features include high e fficiency up to 86%, 1600vdc (standard) or 3000vdc (suffix h) i/o isolation, remote on/off control, and short circuit and input under voltage protection. both plastic (standard) and metal (suffix m) case types are available for this series. all models are rohs compliant and have ul60950-1, en60950-1, and iec60950-1 safety approvals. this series is best suited fo r use in industry control systems, wireless networks, telecom/datacom, meas urement equipment, and se miconductor equipment. model selection table single output models output current model number input voltage range output voltage min load max load output ripple & noise no load (2) input current output power efficiency maximum capacitive load DCPDL06-5s3.3 3.3 vdc 0ma 1300m a 50mvp-p 65ma 4.3w 77% 6600 f DCPDL06-5s05 5 vdc 0ma 1200ma 50mvp-p 105ma 6w 81% 3300f DCPDL06-5s09 9 vdc 0ma 666ma 50mvp-p 105ma 6w 83% 2000f DCPDL06-5s12 12 vdc 0ma 500ma 50mvp-p 105ma 6w 84% 1600f DCPDL06-5s15 15 vdc 0ma 400ma 50mvp-p 105ma 6w 84% 1400f DCPDL06-5s24 5 vdc (4.5 - 9 vdc) 24 vdc 0ma 250ma 50mvp-p 105ma 6w 84% 680f DCPDL06-12s3.3 3.3 vdc 0ma 1300ma 50mvp-p 40ma 4.3w 78% 6600 f DCPDL06-12s05 5 vdc 0ma 1200ma 50mvp-p 55ma 6w 83% 3300f DCPDL06-12s09 9 vdc 0ma 666ma 50mvp-p 55ma 6w 84% 2000f DCPDL06-12s12 12 vdc 0ma 500ma 50mvp-p 55ma 6w 85% 1600f DCPDL06-12s15 15 vdc 0ma 400ma 50mvp-p 55ma 6w 85% 1400f DCPDL06-12s24 12 vdc (9 - 18 vdc) 24 vdc 0ma 250ma 50mvp-p 55ma 6w 84% 680f DCPDL06-24s3.3 3.3 vdc 0ma 1300m a 50mvp-p 20ma 4.3w 78% 6600 f DCPDL06-24s05 5 vdc 0ma 1200m a 50mvp-p 28ma 6w 83% 3300f DCPDL06-24s09 9 vdc 0ma 666ma 50mvp-p 28ma 6w 84% 2000f DCPDL06-24s12 12 vdc 0ma 500ma 50mvp-p 28ma 6w 85% 1600f DCPDL06-24s15 15 vdc 0ma 400ma 50mvp-p 28ma 6w 86% 1400f DCPDL06-24s24 24 vdc (18 - 36 vdc) 24 vdc 0ma 250ma 50mvp-p 28ma 6w 85% 680f DCPDL06-48s3.3 3.3 vdc 0ma 1300ma 50mvp-p 14ma 4.3w 78% 6600 f DCPDL06-48s05 5 vdc 0ma 1200ma 50mvp-p 14ma 6w 82% 3300f DCPDL06-48s09 9 vdc 0ma 666ma 50mvp-p 14ma 6w 84% 2000f DCPDL06-48s12 12 vdc 0ma 500ma 50mvp-p 14ma 6w 85% 1600f DCPDL06-48s15 15 vdc 0ma 400ma 50mvp-p 14ma 6w 86% 1400f DCPDL06-48s24 48 vdc (36 - 75 vdc) 24 vdc 0ma 250ma 50mvp-p 14ma 6w 84% 680f dual output models output current model number input voltage range output voltage min load max load output ripple & noise no load input current output power efficiency maximum capacitive load DCPDL06-5d05 5 vdc 0ma 600ma 50mvp-p 105ma 6w 81% 2000f DCPDL06-5d12 12 vdc 0ma 250ma 50mvp-p 105ma 6w 84% 900f DCPDL06-5d15 5 vdc (4.5 - 9 vdc) 15 vdc 0ma 200ma 50mvp-p 105ma 6w 84% 660f DCPDL06-12d05 5 vdc 0ma 600ma 50mvp-p 55ma 6w 82% 2000f DCPDL06-12d12 12 vdc 0ma 250ma 50mvp-p 55ma 6w 83% 900f DCPDL06-12d15 12 vdc (9 - 18 vdc) 15 vdc 0ma 200ma 50mvp-p 55ma 6w 84% 660f DCPDL06-24d05 5 vdc 0ma 600ma 50mvp-p 28ma 6w 82% 2000f DCPDL06-24d12 12 vdc 0ma 250 ma 50mvp-p 28ma 6w 84% 900f DCPDL06-24d15 24 vdc (18 - 36 vdc) 15 vdc 0ma 200ma 50mvp-p 28ma 6w 84% 660f DCPDL06-48d05 5 vdc 0ma 600ma 50mvp-p 14ma 6w 82% 2000f DCPDL06-48d12 12 vdc 0ma 250ma 50mvp-p 14ma 6w 84% 900f DCPDL06-48d15 48 vdc (36 - 75 vdc) 15 vdc 0ma 200ma 50mvp-p 14ma 6w 85% 660f
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 2 of 7 specifications: DCPDL06 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specific ations based on technological advances. specification test conditions min typ max unit input specifications 5vdc nominal input models 4.5 5 9 12vdc nominal input models 9 12 18 24vdc nominal input models 18 24 36 input voltage range 48vdc nominal input models 36 48 75 vdc 5vdc nominal input models 15 12vdc nominal input models 36 24vdc nominal input models 50 input surge voltage (1 sec) 48vdc nominal input models 100 vdc input current no load see table input reflected ripple current (see note 1) 30 map-p input filter capacitor type output specifications output voltage see table voltage accuracy full load an nominal vin -1.0 +1.0 % line regulation low line to high line at full load -0.2 +0.2 % single output models -1.0 +1.0 load regulation no load to full load dual output models -1.0 +1.0 % cross regulation (dual output models) asymmetrical load 25% / 100% fl -5 +5 % output power see table output current see table minimum load 0 % maximum capacitive load minimum input and constant resistive load see table ripple & noise 20mhz bandwidth 50 75 mvp-p transient response recovery time 25% load step change 500 s power up 30 start-up time remote on/off nominal input and constant resistive load 30 ms temperature coefficient -0.02 +0.02 %/c remote on/off dc/dc on open or high impedance positive logic dc/dc off referenced to -input pin and ctrl pin applied current (see application circuits on page 4) 2 3 4 ma dc/dc on 2 3 4 ma negative logic dc/dc off referenced to -input pin and ctrl pin applied current (see application circuits on page 4) open or high impedance remote off input current 2.5 ma protection short circuit protection continuous, automatic recovery input under voltage protection yes general specifications efficiency nominal input voltage and full load see table switching frequency full load to minimum load 100 khz standard models 1600 suffix m models 1600 input to output suffix h models (only available with plastic case) 3000 vdc input to case suffix m models 1000 vdc isolation voltage (1 min) output to case suffix m models 1000 vdc isolation resistance 500vdc 1 g standard models 50 suffix m models 50 isolation capacitance suffix h models (only available with plastic case) 50 pf
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 3 of 7 specifications: DCPDL06 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specific ations based on technological advances. specification test conditions min typ max unit environmental specifications standard models -40 +65 c suffix m models -40 +70 c operating ambient temperature without derating suffix h models -40 +65 c storage temperature -55 +125 c relative humidity 5 95 % rh thermal shock mil-std-810f vibration mil-std-810f bellcore tr-nwt-000332. case 1: 50% stress, ta = 40c 2,097,000 hours standard models 770,500 hours suffix h models 770,500 hours mtbf mil-hdbk-217f, ta=25c, full load (g/b controlled environment) suffix m models 998,700 hours physical specifications standard models 0.17oz (4.8g) suffix m models 0.21oz (5.9g) weight suffix h models 0.17oz (4.8g) standard models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) suffix m models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) dimensions (l x w x h) suffix h models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) standard models non-conductive black plastic suffix m models copper case material suffix h models non-conductive black plastic base material none potting material silicon (ul94-v0) safety & emc characteristics safety approvals iec60950-1, ul60950-1, en60950-1 emi (see note 1) en55022 class a, class b esd en61000-4-2 air contact 8kv 6kv perf. criteria a radiated immunity en61000-4-3 10 v/m perf. criteria a fast transient (see note 2) en61000-4-4 2kv perf. criteria a surge (see note 2) en61000-4-5 1kv perf. criteria a conducted immunity en61000- 4-6 10 vrms perf. criteria a notes 1. the DCPDL06 series can only meet emi class a or class b and input reflected ripple current with external components added. p lease contact factory for more information. 2. an external input filter capacitor is required if the module has to meet en61000-4-4, en61000-4-5. the following are the filter capacitors recommended: 5v dc input models: nippon chemi-con ky series, 330f/50v other input models: nippon chemi-con ky series, 220f/100v 3. two case types are available for this series. plastic case is standard; for the metal case a dd the suffix m to the model n umber. see the model number setup on page 7 for ordering details. 4. 1600vdc i/o isolation is standard; for 3000vdc i/o isolation add the suffix h to the model number (ex: DCPDL06-24s12h). 30 00vdc i/o isolation is only available for plastic case models. caution: this power module is not in ternally fused. an input line fuse must always be used.
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 4 of 7 remote on/off application circuits positive logic the positive logic structure turns the dc/dc module on during a lo gic high on the ctrl pin and turns the dc/dc module off durin g a logic low on the ctrl pin. the ctrl pin is an open collector/drain logic in put signal (von/off) that is refe renced to gnd. when not using the remote on/off feature please open circuit between the ct rl pin and input pin to turn the module on. dc/dc on dc/dc off 1k 3ma current source -input ctrl dc/dc converter +input 1k 3ma current source -input ctrl dc/dc converter +input vcc r ttl signal control 5k1 on/off pin 1k r 2 1 in r positive logic r1 (k) r2 (k) vcc = 4.5~9 vdc 0 7.5 vcc = 9~18 vdc 2.2 16 vcc = 18~36 vdc 6.8 33 vcc = 36~75 vdc 15 68 negative logic the negative logic structure turns the dc/dc module off during a lo gic high on the ctrl pin and turns the dc/dc module on durin g a logic low on the ctrl pin. the ctrl pin is an op en collector/drain logic input signal (von/off) that is refe renced to gnd. when not u sing the remote on/off feature please open circuit between the ct rl pin and input pin to turn the module on. dc/dc on dc/dc off 1k 3ma current source -input ctrl dc/dc converter +input 1k 3ma current source -input ctrl dc/dc converter +input vcc r ttl signal control 5k1 on/off pin 1k r 2 1 in r r 3 negative logic r1 (k) r2 (k) r3 (k) vcc = 4.5~9 vdc 0.36 5.1 7.5 vcc = 9~18 vdc 2.7 5.1 16 vcc = 18~36 vdc 7.5 5.1 33 vcc = 36~75 vdc 16 5.1 68
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 5 of 7 derating curves DCPDL06-48s05 derating curve DCPDL06-48s05m derating curve 0 20 40 60 80 100 120 -40 -20 0 20 40 60 85 100 120 output power (%) ambient temperature (c) 65 0 20 40 60 80 100 120 -40 -20 0 20 40 60 80 90 100 120 output power (%) ambient temperature (c) 70 efficiency curves DCPDL06-48s05 efficiency vs input voltage DCPDL06-48s05 efficiency vs output current 90 85 80 75 70 65 60 36 40 44 48 52 56 60 64 68 72 75 efficiency (%) input voltage (vdc) 90 85 80 75 70 65 60 55 50 45 40 35 30 10 20 30 40 50 60 70 80 90 100 efficiency (%) % of full load vin=36v vin=48v vin=75v recommended emi filter en55022 class a model c1 c2 c3 l1 DCPDL06-05xxx 22f/10v 1210 mlcc 22f/10v 1210 mlcc 150pf/3kv 1808 mlcc 2.2h 0504 smd inductor pmt-059 DCPDL06-12xxx 22f/25v 1812 mlcc n/a 680pf/3kv 1808 mlcc 8.2h 0504 smd inductor pmt-077 DCPDL06-24xxx 10f/50v 1210 mlcc n/a 1000pf/3kv 1808 mlcc 10h 0504 smd inductor pmt-047 DCPDL06-48xxx 4.7f/100v 1812 mlcc n/a 1000pf/3kv 1808 mlcc 33h 0504 smd inductor pmt-089 en55022 class b model c1 c2 c3 c4 l1 DCPDL06-05xxx 47f/16v 1210 mlcc 47f/16v 1210 mlcc 150pf/3kv 1808 mlcc n/a 3.3h 0504 smd inductor pmt-044 DCPDL06-12xxx 22f/25v 1812 mlcc 22f/25v 1812 mlcc 330pf/3kv 1808 mlcc 330pf/3kv 1808 mlcc 8.2h 0504 smd inductor pmt-077 DCPDL06-24xxx 10f/50v 1210 mlcc 10f/50v 1210 mlcc 330pf/3kv 1808 mlcc 330pf/3kv 1808 mlcc 10h 0504 smd inductor pmt-047 +input -input c1 c2 l1 c4 c3 load +vin +vout -vin -vout dc/dc converter DCPDL06-48xxx 4.7f/100v 1812 mlcc 4.7f/100v 1812 mlcc 330pf/3kv 1808 mlcc 330pf/3kv 1808 mlcc 33h 0504 smd inductor pmt-089
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 6 of 7 mechanical drawings plastic case (standard) 0.86 (21.8) 0.44 (11.2) 0.16 (4.1) 0.100 (2.54) 0.700 (17.78) 0.02 (0.5) 1 2 3 5 6 7 8 front view bottom view 0.13 (3.3) 0.36 (9.1) 0.08 (2.0) 0.02 (0.5) 0.01 (0.25) rectangular pin unit: inches (mm) notes 1. tolerance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) 2. pin pitch tolerance: 0.01 (0.25) 3. pin dimension tolerance: 0.004 (0.1) 4. all dimensions are for reference only pin connections (standard models) pin single dual 1 -input -input 2 +input +input 3 ctrl ctrl 5 nc nc 6 +output +output 7 -output common 8 nc -output pin connections (suffix h models) pin single dual 1 -input -input 2 +input +input 3 ctrl ctrl 5 no pin no pin 6 +output +output 7 -output common 8 nc -output metal case (suffix m) 0.44 (11.2) 0.14 (3.5) 0.02 (0.6) 0.16 (4.1) front view bottom view 1 2 3 5 6 7 8 0.08 (2.0) 0.100 (2.54) 0.700 (17.78) 0.02 (0.6) 0.14 (3.5) 0.09 (2.5) 0.04 (1.0) 0.09 (2.5) 0.02 (0.6) 0.42 (10.6) 0.86 (21.8) 0.01 (0.25) rectangular pin 0.02 (0.5) 0.36 (9.1) pin no. 10, 11 pin no. 9, 12 0.38 (9.55) 0.13 (3.3) unit: inches (mm) notes 1. tolerance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) 2. pin pitch tolerance: 0.01 (0.25) 3. pin dimension tolerance: 0.004 (0.1) 4. all dimensions are for reference only 9 10 11 12 pin connections pin single dual 1 -input -input 2 +input +input 3 ctrl ctrl 6 +output +output 7 -output common 8 nc -output 9 case case 10 stand off stand off 11 stand off stand off 12 case case 5 nc nc
wall industries, inc. rev c DCPDL06 series 6 watt dc/dc power converters 07/10/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 7 of 7 model number setup dcpdl 06 - 48 s 12 m series name output power input voltage output quantity output voltage assembly options 6: 6 watts 5: 4.5-9 vdc s: single output 33: 3.3 vdc none: plastic case w/ 1600vdc isolation 12: 9-18 vdc 05: 5 vdc h: plastic case w/ 3000vdc isolation 24: 18-36 vdc 09: 9 vdc m: metal case w/ 1600vdc isolation 48: 36-75 vdc 12: 12 vdc 15: 15 vdc 24: 24 vdc d: dual output 05: 5 vdc 12: 12 vdc 15: 15 vdc company information wall industries, inc. has created custom and modified units for over 50 years. our in-house research and development engineers will provide a solution that exceeds your perfor mance requirements on-time and on budget. our iso9001- 2008 certification is just one example of our commitment to producing a high qu ality, well-documented product for our customers. our past projects demonstrate our commitm ent to you, our customer. wall industries, inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. we will continue to provide ongoing support for your project above and beyond th e design and production phases. give us a call today to discuss your future projects. contact wall industries for further information: phone: ? (603)778-2300 toll free: ? (888)597-9255 fax: ? (603)778-9797 e-mail: sales@wallindustries.com web: www.wallindustries.com address: 5 watson brook rd. exeter, nh 03833
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